管线钢管部分检验要求

标准

Standard

钢级

Grade

化学成分(%)

Chemical composition

物理性能

Mechanicaal properties(min)

允许偏差

Tolerance

水压试验

Hydrostatic Test

 

压扁试验

Flattening Test

 

无损检验

Non-Destructive

Inspection

C

max

Mn

max

P

max

S

max

抗拉强度psi
Tensile Strength

屈服强度psi
Yield Strength

伸长率%

Elongation

O.D.

W.T.

SY5297

S205

S240

S290

S315

S360

S385

S415

S450

S480

  1. 17

0.17

0.22

0.22

0.22

0.20

0.20

0.20

0.20

  1. 30-0.90

0.45-1.15

0.65-1.25

0.75-1.35

0.75-1.35

0.75-1.35

0.75-1.35

0.80-1.40

1.00-1.60

0.040

0.040

0.040

0.040

0.040

0.040

0.040

0.040

0.040

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.0.35

330 Mpa

415Mpa

415Mpa

435Mpa

455Mpa

490Mpa

515Mpa

530Mpa

565Mpa

205Mpa

240Mpa

290Mpa

315Mpa

360Mpa

385Mpa

415Mpa

450Mpa

480Mpa

e=1954.94(A/U)

A 拉伸试样截面积

Cross-Sectional area of the tensile test specimen in sq. mm 

U 抗拉强度

Specified mininum ultimate tensile strength. MPa

管体Pipe body:±0.75%

官端Pipe end:

<323.9 mm

+1.6mm

-0.4mm

≥323.9mm

+2.4mm

-0.8mm

 

 

 

±10.0%

P=2St/D

P 试验压力 Hydrostatic Test

Pressure, psi (MPa)

S 许可应力Fiber Stress, psi (Mpa)

见表10.2 See Table-10.2

D 外径O.D.

t 壁厚W.T.

 

 

 

H 压板间距离

Distance between flattening plates

D 外径O.D.

t 壁厚W.T.

 

焊接区welded part:

H=2/3 D

母材baase metal:

H=1/3 D

 

J55:

D/t≥16

H=0.65D

  1. 93≤D/t<16

H=D (0.98-0.0206D/t)

D/t<16

H=D(1.104-0.0518D/t)

 

 

 

 

逐根用超声波或电磁检验方法进行检验

 

 

 

Each pipe shall be inspected by ultrasonic or electromagnetic methods.

GB/T 9711.1

L210

L245

L290

L320

L360

L390

L415

L450

L485

L555

0.21

0.26

0.28

0.30

0.30

0.26

0.26

0.26

0.23

0.18

0.90

1.15

1.25

1.35

1.35

1.35

1.35

1.40

1.60

1.80

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

335Mpa

415Mpa

415Mpa

435Mpa

460Mpa

490Mpa

520Mpa

535Mpa

570Mpa

625-825Mpa

210Mpa

245Mpa

290Mpa

320Mpa

360Mpa

390Mpa

415Mpa

450Mpa

485Mpa

555Mpa

25

21

21

20

19

18

17

17

16

15

管体Pipe body:±0.75%

官端Pipe end:

<273.1 mm

+1.59 mm

-0.40 mm

≥323.9mm

+2.38mm

-0.79mm

 

 

 

+15.0%

-12.5%

P=2St/D

P 试验压力 Hydrostatic Test

Pressure, psi (MPa)

S 许可应力Fiber Stress, psi (Mpa)

见表10.2 See Table-10.2

D 外径O.D.

t 壁厚W.T.

API Spec 5L

A

B

X42

X46

X52

X56

X60

X65

X70

X80

  1. 21

0.26

0.28

0.30

0.30

0.26

0.26

0.26

0.23

0.18

0.90

1.15

1.25

1.35

1.35

1.35

1.35

1.40

1.60

1.80

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

48000(331)

60000(413)

60000(413)

63000(434)

66000(455)

71000(489)

75000(517)

77000(530)

82000(565)

90000-120000

(620-827)

30000(207)

35000(241)

42000(289)

46000(317)

52000(358)

56000(386)

60000(413)

65000(448)

70000(482)

80000(551)

e=625000 (A/U)

A 拉伸试样截面积

Cross-Sectional area of the tensile test specimen in sq. mm 

U 抗拉强度

Specified mininum ultimate tensile strength. Mpa

管体Pipe body:±0.75%

官端Pipe end:

≤10 in. (273.1mm)

+1/16in. (1.59mm)

-1/64in. (0.40mm)

≥10 in. (273.1mm)

+3/32 in.(2.38 mm)

-1/32 in.(0.79mm)

 

 

 

+15.0%

-12.5%

 

 

 

同上

Seam as above

API 5CT

J55

--

--

0.030

0.030

75000 (517)

55000-80000

(379-552)

同上

Seam as above

+1.0%; -0.5%

-12.5%

同上

Seam as above

ASTM A53

A

B

  1. 25

0.30

0.95

1.20

0.050

0.050

0.060

0.060

48000 (331)

60000 (413)

30000(207)

35000(241)

同上

Seam as above

±1%

-12.5%

S:16000-18000 psi

S:20000-22000 Psi

钢级

Grade

外径O.D.

mm(in.)

计算S时最小规定屈服强度百分数(%)

Percent of specified minimum yield strength

标准试验压力STD

选用试验压力ALT

A(L210)、B(L245)

60

75

X42(L290)-X80(L555)

≤141.3 (5)

168.3、219.1(6、8)

273.1-475 (10-18)

60

75

85

75

--

--

J55

<273.1 (10)

≥273.1 (10)

80

60

80

80

 

钢级

Grade

外径O.D.

mm(in.)

计算S时最小规定屈服强度百分数(%)

Percent of specified minimum yield strength

S205、S240

--

75

S290-S480

≤219.1

>219.1

75

85